Series 60 cam removal

This tool is used to properly hold the cam gear stationary while removinginstalling the cam gear retaining bolt without damage. Use two of the access cover bolts to secure the tool to the gear case. See figure flowchart for repair or replacement of bull gear and camshaft idler gear assembly. For over ten years, we have supplied land cruiser enthusiasts around the world with competitively priced oem, aftermarket, and used parts for fj40, fj45, fj55, fj60, fj62, fj80, 100 series, 200 series and more. For specific application information and slave piston. Detroit 60 series invehicle injector cup pullerremover. I am replacing the camshaft on my 98 series 60 detroit engine serial. Detroit diesel series 60 specs, bolt torques and manuals.

How to replace a cylinder head on a detroit 60 series diesel. This tool works in the vehicle to remove cups, rather than using the oem tools j338804 and j52865. The tool installs into the gear case, engaging one of the lightening holes in the camshaft drive gear. Detroit series 60 in frame rebuild part 4 camshaft removal youtube. Remote work advice from the largest allremote company. Detroit diesel camshaft detroit diesel series 60 camshaft series 60 camshaft detroit diesel reman camshaft detroit diesel series 60 reman camshaft reman. While i was on vacation my shop hand decided to take it upon himself to change the diamd seal on a 98 series 60 i own instead of scribing a paint mark between the cam gear and a joining gear he bared the engine over until the two factory stamped diamond shaped timing marks met up. There is a series 60 cam service tool kit used to do this. This tool pulls the cam drive gear hub and thrust plate forward for camshaft andor thrust plate seal removal. Cam gear lash adjustment tool dda 60 series j35596a.

We have everything unfastened, and we can start to pull the camshaft out, but it keeps hitting on crank journals or conn rods. Detroit diesel series 60 service manual pdf download. We help you find the heavy duty truck parts that you need. We offer new and remanufactured camshafts and bearing sets for detroit diesel series 60 11. Camshaft, camshaft drive gear and camshaft gear cover are the indivual parts part of this assembly. At that time, it differed from most onhighway engines by using an overhead camshaft and drive by wire electronic control. Because it is bakelite or something like that i do not want to reef on it with a 3hook gear puller. A specially designed puller to remove seated injectors from the cylinder heads of detroit diesel series 60 inline 6 engines. Page 8 for series 60 engines equipped with compact geartrain assembly disassemble camshaft from the camshaft gear as follows.

How do you replace a cam on a series 60 detroit engine once you have used the. I have fuel getting into my coolant system, and am told it is injector cups. The cam service tool number is xxxxx it will have all the neccessary tools to do this with. Installation instructions for 790795797 series jacobs engine brakes 3 general information these instructions describe the installation of the model 790795797 series jacobs engine brake, designed for the detroit diesel series 60 engine. Home big truck tools wtdt60pd detroit 60 series puller and driver set.

This is an inline 6cylinder engine, and it weights 2,840 lbs. Having a strange problem with my truck and i was hoping someone here would have a clue based on my particular symptoms. Use suitable fixture to secure the camshaft assembly from movement. Bosch has new crankshaft and cam tools for detroit diesel engines.

There are four different camshaft cap configurations. How do you replace a cam on a series 60 detroit engine once you have used the removal tool. I had to replace the camshaft and after replacement the truck has no power. Environmental education resources to commemorate earth days 50th anniversary.

He can easily get out of time and could cause some damage. The series 60 camshaft is located on top of the cylinder head, just below the valve cover. Need help with your detroit diesel 60 series engine. Ive heard from some that the head has to come off for this. The next revision to this manual will include the revised information. Kommanderpro z411kw48 z421kw54 z421kwt60 the z400 series of zeroturn mowers delivers all that and more, including powerful engines matched with rugged transmissions, smooth operation levers, and, of course, kubotas reputation for outstanding quality and durability. Detroit series 60 in frame rebuild part 12 installing head, cam and. Turn the crankshaft until the cam follower is on the.

As gonefishen said it,s the same as a two stroke except on a series. I have also heard that the head does not need t come off. How do you replace a cam on a series 60 detroit engine once. The detroit diesel series 60 is an inlinesix 4 stroke diesel engine produced since 1987. Check out detroit series 60 cam gear parts for sale. Removing the valve cover is it necessary to drain the antifreeze. Install a heavy duty gear puller capable of withstanding the 48260 kpa 7000 psi required to remov e the gear from the camshaf t. I am replacing the camshaft on my 98 series 60 detroit engine serial 06r0357227 truck vin wk950268, i am unable to get any instructions on proper proceduremy guy is a cat mech and not familar with detroitthe cam is out nowim concerned about not getting it right and damaging the new head and pistons. For the last several weeks if i turn the truck off for several hours i will. Check out 54 detroit series 60 camshaft parts for sale.

How to replace a cylinder head on a detroit 60 series. New otc crankshaft and cam tools are designed for use on multiple variants. We had hoped to slide the cam out and have the cam grinder press the gear off, but the gear hits the frame front cross member at the end of the horns. How do i time camshaft on a 2005 detroit 60 series engine answered by a verified technician. On aug 14, 2009, a question titled 60 series gear case and timing. The camshaft actuates the intake and exhaust valves and injector operating mechanism.

Therefore, the bull gear and rocker arm assemblies should be. We offer new cylinder head gasket sets for detroit diesel series 60 11. For series 60 engines equipped with compact gear train assembly disassemble camshaft from the camshaft gear as follows use suitable fixture to secure the camshaf t assembly from movement. We carry premium replacement parts and guides to help you understand the parts you need. Detroit 60 series invehicle injector cup pullerremover save yourself many hours of labor by not having to remove the heads. Remove the five bolts that secure the camshaft drive gear access. Detroit series 60 in frame rebuild part 4 camshaft removal. The camshaft gear assembly is located on top of the cylinder head and is removed and installed as an assembly. Detroit diesel series 60 displacement, arrangement and compression ratio displacement 11. I am new to the 60 series detroits, i have a couple cats and cummins i have overhauled,but no detroits. You can do it without it, but i would not recommend it, if you have not done one before. Sell detroit diesel series 60 cam gear pilot tool j35906. Detroit series 60 in frame rebuild part 12 installing head, cam and rockers. New crankshaft and cam tools include a crankshaft seal and wear sleeve.

A thrust bearing under the puller nut reduces friction. Home truck tools and diagnostics detroit diesel tools page 4. Detroit series 60 in frame rebuild part 2 valve cover removal. Series 60 timing reference sensor without comments the timing reference sensor trs is an electronic component that is mounted to the left side of the gear case, near the crankshaft centerline. Detroit diesel tools, truck tools and diagnostics tags. Jan 19, 2014 how do you replace a cam on a series 60 detroit engine once you have used the removal tool. For your convenience, please use the product links below to shop our inventory.

Injector remover detroit diesel series 60 otc tools. This manual provides instruction for servicing onhighway, construction and. Could the timing be out a notch or two and is it possible to check without taking the whole front cover off the engine mo. Detroit series 60 in frame rebuild part 3 rocker and injector removal. Install a heavy duty gear puller capable of withstanding the 7000 psi required to remove the gear from the camshaft. Camshaft timing, valve lash, injector height, and jake brake lash are all very important. Leave us your info so we can make sure to properly identify and ship the correct set of parts. Page 20 additional service information is available in the detroit diesel series 60 service manual, 6se483.

Flowchart for repair or replacement of bull gear and camshaft idler gear assembly section 1. Detroit diesel 60 series gear case alignment plug tool j35651 m30. While i was on vacation my shop hand decided to take it upon himself to change the diamd seal on a 98 series 60 i own instead of scribing a paint mark between the cam gear and a joining gear he bared the engine over until the two factory stamped diamond shaped timing marks met up than he proceed. In 1993, it was popular on many usa buses in the 11. Camshaft gear assembly series 60 exhaust gas recirculation egr model series 60 egr uses a camshaft gear assembly. How do you replace a cam on a series 60 detroit engine. I am replacing the camshaft on my 98 series 60 detroit. The engine bore is the diameter of the cylinders, and the bore for. Cruiser corps is the leading source for toyota land cruiser parts, repairs, and restorations. The gear ratio between the adjustable idler gear and the camshaft drive gear causes a huntingtooth situation. View online or download detroit diesel 60 operators manual, service manual. All parts for detroit 60 series ship within 24 hrs. Detroit diesel 60 series cam gear retaining tool m30116. Cam gear retaining tool detroit diesel series 60 otc tools.

Detroit series 60 in frame rebuild part 4 camshaft removal duration. If it is necessary to remove the oil pump, refer to 3. As a convenience to holders of the series 60 service manual, information in service manual format is attached. Can anyone tell me if you have to take the head off of a detroit 60 series to replace the injector cups. A thrust bearing under the puller nut reduces friction during operation for smooth, easy injector removal.